Real-Time Machine Control
and Monitoring

Powerful Machine Efficiency and Control

yieldWerx provides the ability to ingest data from any process, equipment, or signal- generating process in real time or at summarized/sample data into yieldWerx and then apply statistical rules to the data, allowing for immediate analysis and response to any deviations from established parameters. With options for real-time or passive real-time data collection from manufacturing equipment, this module collects Device Under Test (DUT) data, live wafer maps, and monitors full parameters. The module can also create adaptive prober wafer maps that can isolate test locations that require further testing, adjust testers to only retest defective areas instead of full wafers, hence minimizing retest times and unnecessary touchdowns.

Submodules

Overall Equipment Efficiency (OEE)

Immediate insight into machine performance allows machine operators to quickly address downtimes and inefficiencies, reducing unnecessary downtimes and increasing throughput. 

Yield Prediction Module

Supports supply chain planning with accurate yield prediction to forecast potential yield losses.

RMA Analysis

yieldWerx streamlines the Return Material Authorization (RMA) analysis process for users by utilizing the Lot Genealogy Module alongside AI and Machine Learning (ML) for Commonality Analysis. This combination helps identify the reasons for undetected escapes, ascertain the impact on other lots or materials, and enhance the AI/ML models to detect additional anomalies, thereby preventing recurrence of similar issues. 

How Can This Module Benefit You?

Real Time or Passive Control Capabilities 

System enables users to set up passive machine monitoring controls or manage manufacturing equipment real-time with real-time wafer map views and device under test (DUT) as well as parameter data

Minimize Retests and Unnecessary touchdowns

Real time and adaptive Wafer Maps help engineers minimize retests and touchdowns by dynamically adjusting the testing process based on optimizing test location and known parameters.

Lot Control and Traceability

With the ability to integrate with other manufacturing tools, engineers have full control of lot information from start to finish ensuring seamless data flow across work centers and consistency across systems

RMA Analysis

Streamline Return Material Authorizations (RMA) for users utilizing Lot Genealogy alongside AI and ML learning for commonality analysis to identify undetected escapes and ascertain the impact on other lots.

Yield Prediction

Using AI and ML learning, this module combines data from across the product test supply chain to forecast potential yield loss while guiding root cause analysis efforts

Overall Equipment Efficiency (OEE)

Immediate insight into machine performance allows machine operators to quickly address downtimes and inefficiencies, reducing unnecessary downtimes and increasing throughput

OEE

Overall Equipment Efficiency

Overall Equipment Effectiveness (OEE) is a key metric in manufacturing that assesses the efficiency of machinery by evaluating its performance against its full potential. In environments with numerous testers, probers, handlers, and associated components like probe cards and load boards, managing operations can be complicated. yieldWerx ensures accurate testing of wafers and parts, maintaining equipment health, and meeting operational targets becomes a significant challenge in such complex setups. 

Value-Added Benefits

  • Immediate performance insight 
  • Reduce Downtimes and Inefficiencies 
  • Addresses complex machinery setup 
Overall Equipment Efficiency Chart
Overall Equipment Efficiency 01
Overall Equipment Efficiency 02

RMA

RMA Analysis

yieldWerx streamlines the Return Material Authorization (RMA) analysis process for users by utilizing the Lot Genealogy Module alongside AI and Machine Learning (ML) for Commonality Analysis. This combination helps identify the reasons for undetected escapes, ascertain the impact on other lots or materials, and enhance the AI/ML models to detect additional anomalies, thereby preventing recurrence of similar issues. The Root Cause Analysis (RCA) is subsequently supported by the AI/ML module, facilitating the generation of comprehensive RMA analysis.  

Value-Added Benefits

  • Data Integration across production, testing, final test, and field returns 
  • Quick Root Cause Identification 
  • Visual Analytics through intuitive dashboards and graphs 
  • Continuous learning and improvement through predictive feedback loop models 
  • Efficiency and Cost reduction 
  • Automated RMA Analysis increases reliability 

Yield Prediction

Yield Prediction

The yield prediction analysis module enables users to assess data from the entire product test supply chain to forecast potential yield losses. This functionality supports supply chain planning while also guiding Root Cause Analysis (RCA) and yield enhancement efforts. The yield prediction analysis utilizes AI and Machine Learning (ML) techniques, incorporating data from testing as well as accessible manufacturing process data for more accurate yield predictions. 

Value-Added Benefits

  • Data-Driven Insights that integrate historical production data 
  • Predictive Modeling identifies trends and correlations that impact yield 
  • Scenario Simulation enables simulation of various manufacturing scenarios to determine potential effects on yield 
  • Real-Time analytics to alert user on deviations and prompt corrective actions 
  • Continuous feedback loops to refine manufacturing practices for ongoing yield improvement 
Yield Prediction
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PTC-Logo

PTC

Partner

PTC is a semiconductor consulting firm based in Malaysia, providing strategic and technical consulting services to semiconductor manufacturing, assembly, test, product and ecosystem companies across Asia. yieldWerx, a leading innovator in semiconductor yield management solutions, and PTC, a premier Malaysia-based consulting firm for the semiconductor manufacturing industry, have announced a strategic collaboration to address the growing need for comprehensive data analytics across the semiconductor manufacturing lifecycle in the rapidly expanding markets of Malaysia and India.
This collaboration combines yieldWerx’s state-of-the-art analytics platform with PTC’s extensive industry knowledge and regional presence to strengthen semiconductor manufacturing capabilities across East Asia. By providing sophisticated analytics solutions tailored to regional needs, yieldWerx and PTC aim to streamline factory setup and operations, implement rigorous quality assurance protocols, and accelerate the development of sustainable semiconductor ecosystems across both countries. PTC will act as the regional consulting partner, offering advisory, deployment support, and strategic integration services to fabless clients, OSAT facilities, and manufacturing startups adopting the platform.